Yamuna Packers
Multilayer Laminated Tubes
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Yamuna Packers Yamuna Nagar

Multilayer Laminated Tubes

 

 

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Yamuna Packers Yamuna Nagar

Multilayer Laminated Tubes

Yamuna Packers Yamuna Nagar is one of the largest lamitube manufacturers in India with an integrated state-of-the-art production facility and in-house R&D team.

ABL

The Multilayer Laminated Tubes (lamitube) made from laminates with aluminium foil barrier combine the excellent barrier advantages of traditional metal tubes & the attractive visual and tactile feel of the plastic tubes.

The ABL tubes give good “collapsible” effect which is desirable where precise dispensing of the product is required. Today, ABL tubes are not only used for toothpaste applications, but also increasingly for cosmetics, food, pharmaceutical and household and industrial applications.

Yamuna Packers Yamuna Nagar

Multilayer Laminated Tubes

is Equipped to produce ABL tubes ranging from minimum 175/12 structure to maximum 280 / 20 structure.
  • Laminate is a product made by bonding together two or more materials, whether plastic or aluminium foil.
  • There is no perfect, universal packaging material.
  • Laminates assemble materials with individually desirable properties to create an optimum combination.
  • Aluminium foil possesses the best barrier properties and preserves products from light, oxygen & moisture.

Structure for Tubes in microns

Total Aluminium St Colours
175 12 White / Silver
200 9 / 12 White / Silver
220 12 White / Silver
232 12 White / Silver
250 12 White / Silver
275 12 / 20 White / Silver
300 12 White / Silver

Lamitubes Diameter with Capping Options

Dia (mm) 19mm 22mm 25mm 28mm 30mm 32mm 35mm
Conical Cap  
Standup Cap
Oval Cap
Flip Top Cap
Pump Cap

Packaging Application

Short Name Toothpaste Ointments Cosmetics Ketchups
ABL Tubes
Short Name Laminate Type Barrier Material Used Light Air Moisture
ABL Tubes Aluminium Barrier Laminate Aluminium Superior Superior Superior

 

 

PBL

YAMUNA PACKERS YAMUNA NAGAR
YAMUNA PACKERS YAMUNA NAGAR

 

PBL tubes or Laminated Tubes are made completely of plastic with the barrier layer being made of Ethyl Vinyl alcohol (EVOH) plastic granules. EVOH is primarily used in applications where the packaging needs to look extra attractive, especially cosmetic products.

Laminated Tubes made of all plastic layers can be completely transparent and make the final product packed inside the tube visible to the customers. These tubes are passed through conventional metal detectors.

Laminate Structure: 300/15, 310/15 & 390/9.

Barrier Properties

Short Name Laminate Type Barrier Material Used Light Air Moisture
PBL Tubes (EVOH) Plastic Barrier Laminate EVOH (Ethylene Vinyl Alcohol Polymer) Good Good Good
PBL Tubes (PET) Plastic Barrier Laminate Polyester Good Good Good
PBL Tubes (NYLON) Plastic Barrier Laminate NYLON Good Good Good

 

PBL Tubes (PET) Polyethylene Terephthalate

Multilayer Laminated Tubes

This is a 5 Layer film with PET in the middle layer. PET provides very strong barrier properties and is one among the most recommended barrier for plastic tubes. This is ideally suited to pack cosmetics both cream & gel based, food items and specific industrial chemicals having medium to high viscosity.

Oxygen & moisture being treat for any product, preservation is made easy with the use of this barrier.

Maximum Use temperature which PET can withstand is 204⁰ Celsius.

Oxygen Barrier: (cc /0.001 inch/100 inch 2/24 hr).

Polyethylene Terephthalate – 5.0.

Water Vapour Barrier: (g/1002 in/24 hr at 90% RH).

Polyethylene Terephthalate – 1.3.

Structure for Tubes in microns
Total Aluminium St Colours Tensile Elongation
300 15 White High Low
310 12 White High Low
350 15 White / Transparent High Low

Lamitubes Diameter with Capping Options

Dia (mm) 30mm 35mm 40mm 42mm
Conical Cap
Standup Cap
Oval Cap
Flip Top Cap
Pump Cap
Short Name Laminate Type Barrier Material Used Light Air Moisture
PBL Plastic Barrier Laminate PET Superior Superior Superior

 

EVOH Barrier

Multilayer Laminated Tubes

YAMUNA PACKERS YAMUNA NAGAR
YAMUNA PACKERS YAMUNA NAGAR

PBL Tubes (EVOH) Ethlylene Vinyl Alcohol Polymer

This is a 5 Layer film with EVOH in the middle layer. EVOH provides very strong barrier properties and is one among the most recommended barrier for plastic tubes. This is ideally suited to pack cosmetics both cream & gel based, food items and specific industrial chemicals having medium to high viscosity.

Oxygen & moisture being treat for any product, preservation is made easy with the use of this barrier. However, EVOH has a tendency to absorb moisture.

EVOH is ecofriendly and can be recycled easily.

Ethylene and Vinyl Alcohol

(CH2-CH2)m, (CH2-CH)n OH

Oxygen Barrier: (cc/0.001 inch/100 inch 2/24 hr).

Ethylene-vinyl alcohol – 0.02

Structure for Tubes in microns
Total Aluminium St Colours Tensile Elongation
300 15 White Medium Medium
310 12 White Medium Medium
350 15 White / Transparent Medium Medium

Lamitubes Diameter with Capping Options

Dia (mm) 30mm 35mm 40mm 42mm
Conical Cap
Standup Cap
Oval Cap
Flip Top Cap
Pump Cap
Short Name Laminate Type Barrier Material Used Light Air Moisture
PBL Plastic Barrier Laminate EVOH Superior Superior Moderate

Nylon Barrier

YAMUNA PACKERS YAMUNA NAGAR
YAMUNA PACKERS YAMUNA NAGAR

PBL Tubes (NYLON) Polyamide

Multilayer Laminated Tubes

This is a 5 Layer film with NYLON in the middle layer. NYLON provides very strong barrier properties and is one among the most recommended barrier for plastic tubes. This is ideally suited to pack cosmetics both cream & gel based, food items and specific industrial chemicals having medium to high viscosity.

Oxygen & moisture being treat for any product, preservation is made easy with the use of this barrier.

Maximum Use temperature which PET can withstand is 177⁰ celsius.

Oxygen Barrier: (cc /0.001 inch/100 inch 2/24 hr).

Polyamide – 3.0

Water Vapour Barrier: (g/1002 in/24 hr at 90% RH).

Polyamide – 25.0

Structure for Tubes in microns
Total Aluminium St Colours Tensile Elongation
300 15 White Medium Medium
310 12 White Medium Medium
350 15 White / Transparent Medium Medium

Lamitubes Diameter with Capping Options

Dia (mm) 30mm 35mm 40mm 42mm
Conical Cap
Standup Cap
Oval Cap
Flip Top Cap
Pump Cap
Short Name Laminate Type Barrier Material Used Light Air Moisture
PBL Plastic Barrier Laminate NYLON Superior Excellent Excellent

 

Caps & Closures

Multilayer Laminated Tubes

YAMUNA PACKERS YAMUNA NAGAR
YAMUNA PACKERS YAMUNA NAGAR

Understanding & dealing with plastics is one of the core competency of the Company. This is extended in the manufacturing of Caps & Closure with cavitation ranging from 32 to 64 from hot runner molds developed with some of the worlds’ best mold makers. Cycle time ranges between 8 to 20 seconds based on component weight when manufactured under controlled environment using Toggle & Servo driven injection molding machines.

Online quality control system ensures thorough quality checks before being made ready for dispatch. Further, BSR audit is conducted on packed components to ensure reliability of components manufactured by JAMUNA PACKERS.

Products Manufactured

Multilayer Laminated Tubes

 

Diameter Component Description
19 mm Standup Caps / Shoulders
22 mm Standup Caps / Conical Caps / Shoulders
27 mm Oval Caps / Shoulders
28 mm Standup Caps / Conical Caps / Shoulders
30 mm Oval Caps / Shoulders
35 mm Standup Caps / Conical Caps / Shoulders
35 mm Oval Caps / Shoulders

 

 

 

 

 

 

 

Production of tubes with the thinnest laminate for oral care

Producing tubes with lesser thickness of laminate is always a challenge for tube manufacturers. However, in order to reduce plastic consumption JAMUNA PACKERS emphasizes the right choice of laminate to best suit product requirement. This is applicable for both ABL & PBL tubes and JAMUNA PACKERS has been successful in implementing the same wherein alternate structure can be used without compromising on the aesthetics.

The R&D team works closely with client to work out the possibilities and tests the tubes formed with thin laminates under controlled & uncontrolled conditions before recommending a structure.

Production of tubes with the thickest laminate for skin care

Yamuna Packers Yamuna Nagar

Multilayer Laminated Tubes

encourages conversion from coextruded plastic tubes to PBL tubes wherein suitable structure is recommended for packaging of the skin care product. This is again an initiative for sustainability wherein huge cost is saved by client Company in cost per tube. This is one of the major area and Jamuna Packers has handled requirements for FMCG giants in 7 countries and made them successful.

Production of Pump Tube for use in fairness cream & skin moisturizer

Yamuna Packers Yamuna Nagar

is the 1st Company in India to produce tubes with Pump for dispensing the product. This has been widely tested for Cosmetic Skin Creams & Moisturizers by countries like India, Russia, Middle East & USA. Similar developments are currently being undertaken for Europe and Jamuna Packers is committed to being in more developments in the coming years.

 

Product Development

YAMUNA PACKERS Yamuna Nagar provides platform for joint development of products as per customer requirement. JAMUNA PACKERS is a solution provider for delivering high quality laminated tubes
The development process includes the following:

road-mapRequirement Mapping & Road Map.

Road-barrierSuggestion on suitable barrier properties along with cost implications.

devlopmentDevelopment of Shoulder & Cap moulds with mould manufacturer.

PrototypePrototype & Pilot Mould Testing.

end-to-endEnd to end monitoring of project.

consumer-testingSample product for consumer testing.

successful-consumerCommercial supplies upon successful consumer test.

 

 

 

 

Cosmetics

Multilayer Laminated Tubes

YAMUNA PACKERS is  constantly viewing the increase demand in the global and Indian beauty care industry which is close to $250 million currently. Over the past 13 years JAMUNA PACKERS has been delivering high quality laminated tubes to some of the biggest brands in the Indian sub-continent.

YAMUNA PACKERS offers a wide range of services together with complete tubing solutions for Cosmetics, Skin, Body and Hair care products. YAMUNA PACKERS has the technical capability to manufacture innovative, attractive and glamorous tubes that adds value to the brand image of the products.

Oral

Indian Oral care market is forecasted to reach $2 Billion USD by 2018. Sensing the huge opportunity in this segment YAMUNA PACKERS has dedicated large portion of its manufacturing capability to Oral Category. Many leading Indian sub-continent oral care brands depend on YAMUNA PACKERS’ capability to manufacture tubes with extended shelf life, hygienic and with increased clarity. Based on customer requirements tubes can be manufactured in different sizes, shapes, dimensions and  colors.

Food

The Food segment has always been a very fascinating and dynamic sector. ABDOS’ long-standing partnerships together with its commitment to research and innovate have contributed to our success in this sector.

YAMUNA PACKERS YAMUNA NAGAR consistently manufactures tubes with high quality, hygiene and under clean room conditions making it an ideal fit for the food industry. We offer wide variety of custom made tube which can be extensively used to pack pastes, sauces and other food products.

Pharma

Multilayer Laminated Tubes

Global pharmaceutical packaging industry is close to $70 billion and JAMUNA PACKERS  is eyeing to leverage itself into this ever-growing segment with world-class quality control and manufacturing capabilities. JAMUNA PACKERS can deliver extraordinary packaging solutions to biotech, pharmaceuticals and healthcare industry.

YAMUNA PACKERS Yamuna Nagar can manufacture tubes for skin ointments, antiseptic gels and medicated creams along with wide variety of other medical applications.

END

 

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